Consider Turnkey Solutions from Seaway Plastics
Although there are some concerns about the longevity of recent tariffs, companies thinking about reshoring plastic injection molding now can make a strategic switch with long-term value to their bottom lines. The financial implications of reshoring to a domestic injection molding company are just the tip of the iceberg as far as benefits go, with many other logistical and operational improvements arising from bringing production back stateside.
Seaway Plastics stands apart from other American injection molders with a comprehensive assortment of start-to-finish solutions designed to streamline and enhance the production of injection molded plastic parts across countless industries.
What is Driving the Reshoring Movement?
Geopolitical posturing and legislative changes are the main culprits behind the reshoring movement for many manufacturers and industrial companies in the United States. Once business owners begin to understand that the true costs of offshore molding are not just financial, the benefits of reshoring become clearer. Communication gaps, shipping delays, inconsistent product quality, and recent tariffs are all added reasons that companies are considering reshoring their supply chain to a domestic manufacturer. It is becoming increasingly clear that a lower unit cost is not enough, and businesses want greater control, faster lead times, and a solidified supply chain.
Turnkey Domestic Plastic Injection Molding Solutions from Seaway
With decades of experience, ISO 9001 and 13485 certifications, and accreditations from the FDA and NADCAP, Seaway Plastics is well-positioned to take on an influx of business from companies reshoring their plastic injection molding. The extensive services available through Seaway go well beyond just simplified injection molding and are detailed below.
- In-House Tooling: Seaway can quickly manufacture aluminum, aluminum/steel, and hardened steel molds or tooling that range from Class 105 to Class 101 with an in-house tool shop. Everything is produced under strict ISO quality control standards and can assist in the prototype design phase.
- Plastic & LSR Injection Molding: Seaway Plastics offers comprehensive injection molding solutions for the aerospace, medical, automotive, precision electronic, and robotic industries using advanced thermoplastics and liquid silicone rubber. Additional injection molding services include two-shot molding and overmolding.
- Cleanroom Injection Molding: All cleanroom injection molding processes adhere to ISO Class 7 & 8 specifications, controlling the level of particulates and possible contaminants present. All facilities meet ISO 13485 certification standards and are readily available to produce plastic parts for precision electronics, pharmaceutical products, and medical devices.
- Low-Volume Molding: Modern injection molding equipment optimizes production cycles to quickly produce precision parts in low volumes, designed to expedite time to market. Working with a domestic injection molder for innovative products is far easier than communicating changes to an offshore company.
- Post-Molding Operations: Instead of waiting for parts to arrive overseas to find post-molding services, Seaway offers incredible convenience by providing full turnkey in-house services. From sonic welding to post molding machining, EMI/RFI shielding, and final assembly, Seaway Plastics can decrease costs and production times for customers who are used to lengthy delays.
Seaway Plastics Help Avoid Hidden Costs of Working Offshore
By solidifying your supply chain with an American injection molding company like Seaway Plastics, companies can avoid some of the more hidden costs associated with offshore molding and develop stronger production and more efficient production cycles. This is where Seaway Plastics isn’t just another vendor, but they become a value-added partner that can help overcome challenges and improve product designs and quality.
The greater transparency and communication practices, especially for sensitive medical, aerospace, or defense projects, ensure greater traceability and adherence to industry standards. The primary value-add is developing relationships through real-time conversations and even in-person visits or meetings. This oversight and production control reduce rework and wasted materials that can quickly translate to higher overall costs.
Reducing Lead Times for a Manufacturer of Medical Devices
A U.S.-based medical device company had long relied on an overseas supplier for plastic injection-molded parts used in a new diagnostic product. They approached Seaway Plastics, looking to explore their options for reshoring this project to a more accessible provider while reducing lead times. Cost savings initially drove the decision to reshore, but the company began experiencing extended lead times from their overseas supplier, which limited prototype design flexibility, and communication lags that slowed their need for fast-to-market products.
The company expedited production of several critical components by reshoring this project to Seaway Plastics, a domestic injection molding provider. This strategic and well-researched move helped to reduce lead times by nearly 40%, enabling faster prototyping cycles and accelerating time to market. In addition, having a stateside partner allowed for real-time collaboration during the design phase, helping both sides of the relationship refine part geometry, tolerances, and improve product performance.
Reshoring to Seaway Plastics not only improved production efficiency, it also gave the company more control over quality and supply chain reliability, both essential to producing reliable parts for the heavily regulated medical sector.
Reshore Injection Molding at Seaway Plastics
As reshoring becomes a larger conversation and strategic move for manufacturers now and into the future, companies are asking for more than just a domestic supplier. They need a partner with extensive injection molding capabilities, ISO certifications, and the experience to manage every stage of production with precision and efficiency. Seaway Plastics meets that demand through turnkey injection molding services that improve product quality, reduce lead times, and minimize overall production costs.